Trevali sees positive initial results from Caribou Zinc Mine paste backfill study
Additional potential plant feed of up to 1.33 million tonnes identified
Vancouver, British Columbia…Trevali Mining Corporation (“Trevali” or the “Company”) (TSX: TV; BVL: TV; OTCQX: TREVF; Frankfurt: 4TI) provides an update on the recommended paste backfill test work at its Caribou Zinc Mine in the Bathurst Mining Camp of New Brunswick, Canada.
There are 6.15 million tonnes grading 6.11% Zn, 2.49% Pb, 0.34% Cu, 67.8 g/t Ag and 0.86 g/t Au of estimated life-of-mine plant feed in the current Caribou mine re-start plan (see May 13th, 2014 news release TV-NR-14-07 and June 26, 2014 SRK Consulting PEA report “Technical Report on Preliminary Economic Assessment for the Caribou Massive Sulphide Zinc-Lead-Silver Project, Bathurst, New Brunswick, Canada”). Several of the key optimization opportunities and recommendations identified in the 2014 report include additional exploration drilling to fully define the Caribou geological system, which remains open for expansion, and the potential to maximize or increase the estimated life-of-mine plant feed by using paste backfill technology in particular to recover a significant portion of the 1.33 million tonnes of mineralization (comprised within the current resource) in the sill pillars that are currently excluded from the PEA mine plan.
Recent proof of concept exploration drill results clearly demonstrate that the Caribou deposit remains open for expansion — a 200-metre step-out drill hole intersected 50.9 metres of massive sulphide returning 5.08% Zn, 1.76% Pb, 0.37% Cu, 59.6 g/t Ag and 1.63 g/t Au (see April 16, 2015 news release NR-TV-15-07 for details).
POTENTIAL PASTE BACKFILL ADVANTAGES AT CARIBOU
Contingent on ongoing positive technical analysis, adoption and implementation of a paste backfill system at Caribou could have multiple advantages including:
|Total sill pillar tonnage available
|Current PEA mine plan sill tonnage extraction
|Additional sill tonnage extraction range utilizing paste backfill
||717,000 to 1,330,000 tonnes
Figure 1: 3D Mine Model Isometric View of the Caribou Mine Plan Looking Southwest (Yellow represents Planned Stopes; Pink represents Sill Pillar; Gray represents Previously Mines Stopes and Fill)
Multiple Lens Zones In areas of multiple zones, in particular at intermediate-to-deeper levels on the Caribou North Limb, it is estimated that up to 75% of the massive sulphide occurs in multiple lens zones. In order to maintain a stable, competent vertical pillar between these lenses, minimum stand-off distances are established to support the waste-rock fill that in turn can lead to lower mining recoveries (Figure 2).
Figure 2 illustrates an example where under the current waste-rock backfill method only one lens, Lens 2 in this case, can be safely extracted locally resulting in poor overall mining recovery of approximately 47% of the mineralization. Paste backfill, an engineered fill, would allow for additional recovery of the mineralized material locked up within the vertical pillars as the minimum stand-off distance can be reduced, the width of the vertical pillar can be reduced or alternatively the majority of the mineralization can be sequentially extracted to approach a more typical recovery of approximately 94% of the mineralization. Ongoing work will model the potential additional accessible tonnages available from these areas.
Figure 2: Example of multiple lenses on the Caribou North Limb that could benefit from an engineered backfill.
- Decreasing Waste Rock Dilution — Increasing Mill Head Grade
The current mine plan includes 16% waste-rock dilution — paste backfill is estimated to decrease dilution to 8-10% thereby boosting overall head grade and metal units delivered to the mill.
It may also add potential incremental tonnes to the mine plan, that is, tonnes currently not viable for a variety of reasons but typically those marginally below the cut-off-grade of the mine plan and contingent on commodity prices at time of extraction.
- Improve Stope Cycle Time — Improved Efficiencies
Utilization of paste backfill will decrease stope cycle times by an estimated 25-30% in addition to dropping backfill costs due to decreased re-handling of material and decreased mining fleet requirements.
- Decreased Surface Tailings Requirements
Paste backfill is estimated to conservatively reduce surface tailings volumes by 40-50%.
- Facilitates Deeper Mining
Longer term, as anticipated mining accesses the deeper portions of the deposit (which remains open for expansion), the strength and mining benefits of paste backfill increase proportionally and could ultimately render these areas viable versus a dry-waste backfill method.
- Decreased Ventilation Requirements
Paste backfill is delivered to post-mining open voids via a network of boreholes and pipes from a surface plant whereas waste-rock backfill is transported to voids using vertical raises and mobile diesel Load-Haul-Dump (“LHD”) equipment. Paste backfill reduces the underground equipment (LHD’s and truck) requirements, which in turn reduce the overall ventilation requirements in the mine.
- Regional Ground Stability
Faster cycle times and tight filling of voids with paste backfill improves the overall regional ground stability in the mine.
ABOUT PASTE BACKFILL
In summary, paste backfill is a well-established mining industry method of utilizing the waste ground rock material from the mineral processing plant once metals have been extracted, adding various binding components to it and injecting it back underground into the post-mining open voids or stopes. It has multiple advantages over open voids or dry waste-rock backfill but principally its superior strength and ground support characteristics typically allows greater extraction of the mineral deposit, decreases dilution of extracted mineralization by lower grade or zero grade waste-rock material following blasting and decreases the size and footprint of surface tailings management facilities.
At Caribou, the paste backfill test work has been designed, supervised and conducted by Kovit Engineering, a Sudbury-based specialist in paste backfill consultancy. Testing, which is ongoing, utilized both historic and laboratory prepared tailings material. Results to date indicate that it is technically feasible to produce a paste backfill with the desired strength and flow characteristics from Caribou tailings material.
In summary, optimum results using a 5% binder addition achieved strengths between 700 and 1300 kPa at 7 days, 500-to-2500 kPa at 28 days and 250-to-850 kPa at 90 days. For reference, approximately 400 kPa at 14 days is required for mining stability of the hanging and foot wall rock and paste fill face.
Phase I test work focused on 100% Caribou tailings feed with modest cement addition to achieve desired strength requirements. Three binder types were tested: 90:10 general use cement/slag, high-sulphide cement, and general use cement.
Phase II test work, most recently completed, examined the potential advantages of utilizing local sand deposits located on the Caribou property as part of the paste backfill process in order to further improve paste characteristics and decrease estimated capital expenditure requirements by decreasing paste plant filtering requirements.
The estimated capital expenditure from basic engineering for a new tailings-sand backfill plant including new equipment, installation and initial surface and underground distribution network is estimated to range from $9-12 million including a 30% contingency. Estimated operating expenditure for a paste-plant is estimated at $8.50 per tonne versus $13.50 per tonne for dry backfill in the current PEA report.
Phase III test work will involve more detailed follow-up and optimization of sand-paste characteristics, detailed geological fieldwork on several sand deposits located on the Caribou property (four of which have been identified from the Geological Survey of New Brunswick databases and records), larger-scale test work using ‘fresh’ tailings from the Caribou plant once commissioning commences and ongoing mine plan optimization of potential additional tonnages available.
Contingent on the above results, detailed stope optimization, cost-benefit analysis and detailed engineering will follow.
Qualified Person and Quality Control/Quality Assurance
EurGeol Dr. Mark D. Cruise, Trevali’s President and CEO and Mr. Paul Keller, P.Eng, Trevali’s Chief Operating Officer, are qualified persons as defined by NI 43-101 and have supervised the preparation of the scientific and technical information that forms the basis for this news release. Dr. Cruise is not independent of the Company, as he is an officer, director and shareholder. Mr. Keller is not independent of the Company as he is an officer and shareholder. On-site personnel at the project rigorously collect and track samples which are then security sealed and shipped to ACME Laboratories (ACME) preparation facility in Val D’Or, Quebec for crushing and splitting and coarse rejects were assayed at ACME in Vancouver, BC. ACME quality system complies with the requirements for the International Standards ISO 9001:2000 and ISO 17025: 1999. Analytical accuracy and precision are monitored by the analysis of reagent blanks, reference material and replicate samples. Quality control is further assured by the use of international and in-house standards. Blind certified reference material is inserted at regular intervals into the sample sequence by Trevali personnel in order to independently assess analytical accuracy. Finally, representative blind duplicate samples are routinely forwarded to an ISO compliant third party laboratory for additional quality control.
ABOUT TREVALI MINING CORPORATION
Trevali is a zinc-focused, base metals mining company with one producing operation in Peru and an advanced-stage mine under development in Canada.
In Peru, the Company is actively producing zinc and lead-silver concentrates from its Santander mine and 2,000-tonne-per-day metallurgical plant.
In Canada, Trevali owns the Caribou mine and mill, Halfmile mine and Stratmat deposit all located in the Bathurst Mining Camp of northern New Brunswick. The Company is currently advancing its 3,000-tonne-per-day Caribou Mill Complex and mine towards scheduled Q2-2015 production.
All of the Company’s deposits remain open for expansion.
The common shares of Trevali are listed on the TSX (symbol TV), the OTCQX (symbol TREVF) and on the Lima Stock Exchange (symbol TV). For further details on Trevali, readers are referred to the Company’s web site (www.trevali.com) and to Canadian regulatory filings on SEDAR at www.sedar.com.
On Behalf of the Board of Directors of
TREVALI MINING CORPORATION
“Mark D. Cruise” (signed)
Mark D. Cruise, President
Vice President, Investor Relations and Corporate Communications
Phone: (604) 488-1661 / Direct: (604) 638-5623